Calibration & instrument management

TnG Cal-Master

Every gauge calibrated on time, every result traceable, every record audit-ready. Cal-Master manages the whole life of every measuring instrument, from registration and issue to calibration, approval, certificates and reminders, on your own server.

Cal-Master dashboard showing instruments that require attention today, such as overdue, due today and due in 7 days, and register totals.
The problem

Was this gauge in calibration on the day it measured that part?

01

Due dates slip

Reminders depend on memory or a spreadsheet filter, so an overdue gauge stays on the shop floor.

02

Traceability gaps

Which master standard was used, and was it itself in calibration that day? Rarely recorded.

03

Gauges go missing

No reliable record of who holds which instrument, where it is, or when it is due back.

04

Records can be changed

Edits to a spreadsheet leave no trail of who changed a result, when, or why.

The solution

One system for the whole instrument lifecycle

  1. Register

    Instrument ID, specification, purchase and location.

  2. Issue

    Holder, department and due-back date.

  3. Calibrate

    Readings, errors and PASS / FAIL.

  4. Approve

    Reviewed by a second person.

  5. Certify

    A4 certificate and QR label.

  6. Remind

    Emails before the due date.

  7. Report

    Reports, history cards, audit trail.

Features

Built for audits

Today's-actions dashboard

Overdue, due today, due in 7 days, failed and standards expiring, each tile opening the filtered list behind its number.

Searchable register

Search by ID, serial, make, model, certificate, department or holder. Fast with thousands of instruments; USB barcode / QR scan opens an instrument directly.

Calibration that calculates as you type

Templates load test points; error, correction and PASS / FAIL are judged instantly, to six decimal places, with environment and uncertainty recorded.

Failed means quarantined

A failed calibration takes the instrument out of service immediately.

Controlled approval

The approver can never be the person who calibrated. Approved records are locked; corrections create a new revision with a reason.

Standards checked on the day

Each reference standard's validity on the calibration date is verified and frozen into the record.

Certificates and history cards

Professional A4 certificates and instrument history cards with your company identity, reprinted exactly as issued.

Issue, return and transfer

Overdue, failed or never-calibrated instruments cannot be issued. An override needs a written reason, kept in the audit trail.

Reminders that never duplicate

Emails 30, 15, 7 and 1 day before due, on the day, and weekly when overdue, to the holder, department head and Quality team.

Ten ready-made reports

Master list, due, overdue, history, performed, failed, standards, issue, user-wise and department-wise. Export to Excel, PDF or print.

Six roles, enforced by the server

Administrator, Quality, Stores, Department manager, User and read-only Auditor.

Permanent audit trail

Every change records who, when and why.

Screens

See the screens

Screens show demonstration data.

In detail

Cal-Master is a web application installed on your own Windows server. Your team opens it in a browser on the plant network, and your data stays in your plant. It is designed to grow: mobile access, SMS / WhatsApp alerts, ERP integration and multi-plant use can be added without redesign.

See it on your own data. Send us your instrument register and we will set up a demonstration with your own gauges.

Specifications

PlatformMicrosoft .NET 10 LTS
DatabaseSQL Server, standard backup and restore
AccessBrowser-based on your plant network, desktop and tablet
HostingOn-premise under IIS, no cloud subscription
SecurityRole-based access, password policy, account lockout
ScanningUSB barcode and QR scanner ready
EmailAny SMTP server (Gmail or company mail), automatic retry
StandardsSupports ISO 9001 clause 7.1.5 and IATF 16949 requirements
Benefits

What it delivers

No surprise overdue gauges

Reminders and the dashboard flag due dates weeks in advance.

Faster, calmer audits

Certificates, history cards and traceability evidence retrieved in seconds.

Lower risk of bad parts

Overdue and failed instruments are blocked at the stores counter.

Accountability for every gauge

Who holds it, where it is and when it is due back, always on record.

Records you can trust

Approved results are locked, and every change is audited with a reason.

Less paperwork

Numbering, calculations, certificates, labels and reports are generated for you.

Talk to us about Cal-Master

Share your machine list and controller details. We will review compatibility and propose a pilot scope for your plant.

The Cal-Master brochure is being updated. Ask for it and we will send it on email or WhatsApp.